DUOFORMER Standard - Vacuum Press with Heating Station
Combined vacuum press with heating station for thermoforming and pressing. Compact 2-in-1 system with CAS heating up to 230°C. Ideal for solid surface materials and thermoplastics.
The DUOFORMER Standard is a dual-function vacuum press and heating station engineered for precision thermoforming and pressure bonding of engineered materials. The system integrates a 2,920 × 1,320 mm pressing surface with a dedicated 2,600 × 1,250 mm heating zone, enabling sequential or parallel heating and pressing operations within a single footprint. This 2-in-1 architecture eliminates material handling between separate machines and reduces production cycle time for composite and thermoplastic work.
The machine delivers uniform heat distribution up to 230°C via its CAS (Controlled Atmospheric System) heating station, paired with a 40 m³/h vacuum pump capable of achieving 150 mbar absolute pressure (8.5 t/m² clamping force). The 500 mm working height accommodates laminate stacks, curved forms, and thermoformable sheets of varying thickness without requiring secondary handling. Electrical requirements are modest: 400V three-phase single supply, making integration into existing workshop infrastructure straightforward.
Target users include medium-sized composite fabrication shops, solid surface countertop manufacturers, and thermoplastic component producers handling batch runs of 50–500 units per month. The machine is particularly suited for operations requiring consistent material properties post-forming—edge-glued panels, curved laminates, membrane-pressed doors, and decorative surface applications. Shops with existing press infrastructure benefit from the heating station as a standalone preheating module, while those standardizing on thermoformed materials gain efficiency through integrated press-and-heat workflow.
The DUOFORMER Standard occupies a middle ground in the vacuum press category: larger than laboratory presses but more compact and cost-effective than full-scale industrial thermoforming lines. It prioritizes repeatability and material uniformity over extreme speed, making it ideal for job-shop and semi-batch production environments where precision and finish quality exceed volume requirements.
Technical Specifications
Specifications
| • Pressing area | 2,920 x 1,320 mm |
| • Working height / opening | 500 mm mm |
| • Heating surface | 2,600 x 1,250 mm |
| • Maximum temperature | 230°C ° |
| • Vacuum pump | 40 m³/h m |
| • Maximum pressure | 8.5 t/m² (150 mbar abs.) |
| • Electrical connection | 400V / 3 phases V |
Applications
thermoformed composite panels
medium workshopFabrication of curved or domed composite panels for architectural cladding, automotive trim, or marine interiors. The 230°C heating stage softens thermoplastic matrix materials, while the vacuum press (150 mbar) forms and cools the part in precise cavity molds. Production batches of 100–300 units per month achieve consistent wall thickness and surface finish without hand lay-up labor.
vacuum bonded laminate stacks
small workshopEdge-glued and decoratively laminated solid wood panels for furniture, cabinetry, and architectural millwork. Preheating the laminate adhesive (PVA or urea-formaldehyde) via the integrated 2,600 × 1,250 mm heating zone accelerates cure and improves joint line visibility. The vacuum stage (40 m³/h pump) presses laminates flat and eliminates voids, enabling single-pass production of face-frame stock.
membrane press doors
medium workshopMembrane-wrapped MDF or hardwood door panels and cabinet fronts with textured or wood-grain film overlays. The heating station softens thermoplastic films to 180–220°C, while vacuum pressure conforms the membrane tightly around substrate edges and profile details. Batch cycle times of 8–12 minutes per panel support output of 200–400 units per shift.
solid surface countertop forming
medium workshopHeat and pressure forming of solid surface (Corian-type) countertops with integrated backsplashes, sink bowls, or edge details. The 2,920 × 1,320 mm pressing area accommodates full kitchen layouts; vacuum bonding at 8.5 t/m² ensures bubble-free adhesion between substrate and facing material. Heating to 230°C activates thermoplastic binders; 500 mm opening height allows insertion of complex mold geometry.
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